Gen 1 Carbon air tray.
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Category: For Sale, Swaps and Wants
Forum Name: Non aprilia items for sale
Forum Description: Post your general bike items for sale here. No traders please.
URL: http://www.rsvr.net/forum_posts.asp?TID=27318
Printed Date: 27 Mar 2026 at 04:53
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Topic: Gen 1 Carbon air tray.
Posted By: Jollygiant
Subject: Gen 1 Carbon air tray.
Date Posted: 13 Nov 2018 at 15:46
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I have combined my knowledge of the various air trays I have made in the past 3 years and taken the good points from each of them. Through constant tests and use of various prototypes on my own bike I have come up with this design. I have tested them on both the road and on the track. This tray does away with the need for ANY rubber air boot either standard or the larger ones. It maximises the air flow to the engine, whilst saving 1.6kgs of weight. Combined with a set of my air tubes this combination gives you a minimum of 6.7 BHP increase and a 4.7ft/lbs of torque as well as irradiating the flat spot at 5,000rpm. (As you can see from the Dyno chart) I also make a version of this that fits the 57mm throttle bodies from the Gen 2 at no extra cost. All parts are made from high quality pre-preg carbon fibre. The price is £149.99 for the tray and the modified Pipercross air filter is £49.99 and UK shipping is £10. If you want the full kit of air tray, filter and Edwards air tubes the cost is £270.00 with FREE UK postage, saving you £25.00. I do ship worldwide but please contact me for cost of shipping.  The full kit.  Saves 1.6 Kgs.  How it fits tot he TB's and frame.  With air filter.  The all important Dyno results. You can see it completely irradiates the flat spot at 5,000RPM and give you a good gain all the way though the rev range.  Edit to add. My Bike has an Arrow 60mm pipe on it with a TiForce standard length end can, 54mm TB's and a FR200 chip. http://www.jollyscarbon.co.uk/Aprilia_Parts.html" rel="nofollow - http://www.jollyscarbon.co.uk/Aprilia_Parts.html
------------- Check out my pre-preg carbon fibre www.jollyscarbon.co.uk www.facebook.com/jollyscarbon www.instagram.com/jollyscarbon Has done The Ring…..Slowly but I did it!! |
Replies:
Posted By: damo46
Date Posted: 13 Nov 2018 at 17:53
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Looks savage. Was that with standard link pipe and was there a power commander of different chip fitted to suit. ------------- Road Racing Ireland, Do It Between The Hedges |
Posted By: wigginsjp
Date Posted: 13 Nov 2018 at 18:37
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tempting.... Have you dyno results for the gen2 57's by chance?
------------- Aprilia RSVR Factory 2007 V2 1060cc Big Bore Aprilia RSVR Factory 2004 Race Bike Kawasaki ZX10R 2007 Race Bike Aprilia Tuono V4 1100 Factory 2020 www.apriliaperformance.co.uk www.apworkshops.co.uk |
Posted By: BIG UN
Date Posted: 13 Nov 2018 at 18:44
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stunning bit of kit.time to get saving for the full kit. Top of my xmas list now with a modded collector. ------------- |
Posted By: 426hemi
Date Posted: 13 Nov 2018 at 18:56
One on my dining table waiting to be fitted 
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Posted By: Jollygiant
Date Posted: 13 Nov 2018 at 19:01
Sorry I don't, but I think increase might be around the same kind of figure. The main selling points are the removal of the flat spot and increase power/ torque and induction noise!! ------------- Check out my pre-preg carbon fibre www.jollyscarbon.co.uk www.facebook.com/jollyscarbon www.instagram.com/jollyscarbon Has done The Ring…..Slowly but I did it!! |
wigginsjp wrote:Posted By: Bill R
Date Posted: 13 Nov 2018 at 20:34
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Jollygiant, what is the inside height and length of the Pipercross filter? The reason why I ask is, I am running dual carbon velocity stacks. Bill.
------------- Rides, Black 2001 Mille R/RR 1102 BB Track Bike, 2 Black Suzuki 1998 TL 1000S's |
Posted By: Jollygiant
Date Posted: 13 Nov 2018 at 22:08
I'll measure it tomorrow and get back to you. ------------- Check out my pre-preg carbon fibre www.jollyscarbon.co.uk www.facebook.com/jollyscarbon www.instagram.com/jollyscarbon Has done The Ring…..Slowly but I did it!! |
Posted By: damo46
Date Posted: 13 Nov 2018 at 23:59
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standard or modified headers on your bike Jolly ? ------------- Road Racing Ireland, Do It Between The Hedges |
Posted By: Jollygiant
Date Posted: 14 Nov 2018 at 05:22
Standard shape but 60mm Arrow pipe with a Ti Force end can. ------------- Check out my pre-preg carbon fibre www.jollyscarbon.co.uk www.facebook.com/jollyscarbon www.instagram.com/jollyscarbon Has done The Ring…..Slowly but I did it!! |
Posted By: Gatterix
Date Posted: 14 Nov 2018 at 08:07
They do fit underneath the Pipercross filter but there isn't much of a gap Chris
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Posted By: damo46
Date Posted: 14 Nov 2018 at 09:59
Thanks for the reply , be interesting to see the graph with the addition of a modified collector/header pipes. I have an f255 gabro chip with modified collector and leo Vince titanium with 60mm link pipe on my tuono, standard airbox though . ------------- Road Racing Ireland, Do It Between The Hedges |
Posted By: Bill R
Date Posted: 14 Nov 2018 at 17:49
Are you running 57's? Would the gap be 1/2 inch? ------------- Rides, Black 2001 Mille R/RR 1102 BB Track Bike, 2 Black Suzuki 1998 TL 1000S's |
Posted By: Gatterix
Date Posted: 14 Nov 2018 at 18:33
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I have a Gen 2, so 57s but have carbon dual velocity stacks on a carbon air tray with a Pipercross Airfilter. Probably best to wait for the exact measurements of Jollygiant but it definitely felt tight, yes that sounds about right Chris
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Posted By: redratbike
Date Posted: 14 Nov 2018 at 19:41
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Hi Jolly are you able to make a tray with 59 or 60mm intake holes ? -------------  |
Posted By: Jollygiant
Date Posted: 14 Nov 2018 at 22:24
The hole for the 57mm stacks are actually 60mm in dia. What are thinking of doing then?  The internal height of the air filter.  ------------- Check out my pre-preg carbon fibre www.jollyscarbon.co.uk www.facebook.com/jollyscarbon www.instagram.com/jollyscarbon Has done The Ring…..Slowly but I did it!! |
Posted By: Bill R
Date Posted: 15 Nov 2018 at 01:17
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Thanks, the dual stacks are 10 cm / just under 4 inches (not allowing for the plate thickness or the recess in the throttle bodies which might equal the height lost when the filter is mounted and the lower seal compresses in contact with the plate) Bill.
------------- Rides, Black 2001 Mille R/RR 1102 BB Track Bike, 2 Black Suzuki 1998 TL 1000S's |
Posted By: badapple
Date Posted: 15 Nov 2018 at 10:07
Fantastic gains there Ian combined with a chunky weight saving well done mate  Do you have a dyno graph for the Gen2 plate?? ------------- I started out with nothing and I've still got most of it left |
Posted By: Jollygiant
Date Posted: 15 Nov 2018 at 17:39
Thanks Adam, as you know tis quick or easy to develop these! I don't have a dyno for Gen 2, are you offering your bike for a dyno run or 2  ------------- Check out my pre-preg carbon fibre www.jollyscarbon.co.uk www.facebook.com/jollyscarbon www.instagram.com/jollyscarbon Has done The Ring…..Slowly but I did it!! |
Posted By: badapple
Date Posted: 15 Nov 2018 at 19:46
Hahaha yeah 10 minutes in the cave mate job done  .That's exactly what I was thinking mate. Im at work tonight when it goes quiet in the early hours I'll drop you a pm with my thoughts. ------------- I started out with nothing and I've still got most of it left |
Posted By: redratbike
Date Posted: 15 Nov 2018 at 23:01
I have a set of 59 and a set of 60mm throttle bodies ------------- |